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Thread: Muffler for MS460

  1. #16
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    blsnelling's Avatar
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    Quote Originally Posted by dwraisor View Post
    I see one thing I don't like on the Bailey's.. the spark arrestor screen is outside the case, and there is MUCH less screen surface area for the exhaust to travel through. I know it is a dual port.... but w/ that little amount of screen surface area, it will clog w/ carbon fast, and make it a single port.

    dw
    You're exactly right. That's a big draw back on the Baileys muffler. Stihl knew that the screen flowed less than the same area without a screen, so installed the screen in a way that it had much more surface area. That way the screen would not be a bottle neck. On the Baileys muffler, your outlet hole is going to have to be much larger in order to get enough screen surface area. I recommend you use your original muffler body and the new cover. There's no need to even mess with the baffle in the OEM muffler. Open up the exhaust outlet as much as the deflector will cover. Finally, open up the port on the muffler cover.
    Brad - Snellerized Saws

    Have a 201T that doesn't run like you expected? Need a new one that's already modded and ready to go? PM me for details.

  2. #17
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    splitpost's Avatar
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    Done one awhile ago

    Heres the pics before and after,and then put the DP cover on




    Attached Images Attached Images




    ozflea....the 3120 is going to be the same another shelf queen can't cut the mustard like the Mac's
    Quote Originally Posted by ozflea View Post
    All talk and no action where o where is the video

  3. #18
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    splitpost's Avatar
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    Quote Originally Posted by young View Post
    with 800 more dollars.
    Do you have to rub it in
    Last edited by splitpost; 01-02-2012 at 07:49 PM. Reason: typo
    young likes this.




    ozflea....the 3120 is going to be the same another shelf queen can't cut the mustard like the Mac's
    Quote Originally Posted by ozflea View Post
    All talk and no action where o where is the video

  4. #19
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    Stihlman441's Avatar
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    This is the way my stock Ozzy 460 came in June 2010.





    Attached Images Attached Images
    splitpost likes this.
    Cheers
    MS241CM-Tronic Mastermind Ported
    MS261 Muff Modd
    MS441R-CM-Tronic Sawzilla re build by Weber Work Saws Ported
    MS441R-CM-Tronic Weber Work Saws Ported
    MS441R-CM-Tronic Snellerized Ported
    MS460 (Ozzy model)
    MS461R Weber Work Saws Ported
    MS660 BB Kit (Ozzy model)
    MS660 Snellerized Ported (sold)
    MS880 (50'' bar)
    HT131 Pole saw
    Super Axe splitter
    Speed Sharp Star Grinder
    Granberg 36'' Alaskan mill
    Granberg Minni Mill

  5. #20
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    That aint right. looks to even have the big clutch cover . Course they pay double what we do
    JohnT
    My Site 017 carving 260pro 360pro 031 051 460 460bb 88 220e and a barker, 029 super ,monkey wards, 660 36'' homemade mill ,60'' grandberg , 200t

  6. #21
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    Stihlman441's Avatar
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    No large clutch cover.
    Cheers
    MS241CM-Tronic Mastermind Ported
    MS261 Muff Modd
    MS441R-CM-Tronic Sawzilla re build by Weber Work Saws Ported
    MS441R-CM-Tronic Weber Work Saws Ported
    MS441R-CM-Tronic Snellerized Ported
    MS460 (Ozzy model)
    MS461R Weber Work Saws Ported
    MS660 BB Kit (Ozzy model)
    MS660 Snellerized Ported (sold)
    MS880 (50'' bar)
    HT131 Pole saw
    Super Axe splitter
    Speed Sharp Star Grinder
    Granberg 36'' Alaskan mill
    Granberg Minni Mill

  7. #22
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    Beer Gut's Avatar
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    I did the same mod to my 460 with the Bailey's cover, I cut the front of baffle completely off, opened stock port to double its size, and installed cover. I am happy with mine. I did have to pull limiter caps and retune carb with this setup.
    Jonsereds 521E Stock
    Stihl 044 Dual Port
    Stihl MS 460 Dual Port
    Stihl MS 660 Dual Port, 8 Pin
    Stihl MS 880 2011 Dual port Rev Limit Modified 13,000rpm
    Stihl 020 AVP Stock

  8. #23
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    splitpost's Avatar
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    Quote Originally Posted by Beer Gut View Post
    I did have to pull limiter caps and retune carb with this setup.
    Good thing you did,wouldn't want to wreck an awesome saw




    ozflea....the 3120 is going to be the same another shelf queen can't cut the mustard like the Mac's
    Quote Originally Posted by ozflea View Post
    All talk and no action where o where is the video

  9. #24
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    Quote Originally Posted by Stihlman441 View Post
    What is that half moon shape peice/rubber/gasket looking thingy at the top of the exhaust port?
    Maybe Bob Costas was right...

    Wizard 2000
    Needs some TLC...
    Poulan 2000
    Needs some TLC...


    Shindaiwa 500
    Stihl MS 441C-M


    Shindaiwa LT-20
    RedMax BC3400
    Stihl FS 250
    Jari Monarch Sicklebar Mower


    In Remembrance
    Mac 3214
    Poulan 2000
    Stihl MS 362

    Impractical Jokers.

  10. #25
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    splitpost's Avatar
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    Quote Originally Posted by naturelover View Post
    What is that half moon shape peice/rubber/gasket looking thingy at the top of the exhaust port?
    looks like the port is still part open and there a shadow or something maybe some oil blackening on the roof of that port,looks normal to me




    ozflea....the 3120 is going to be the same another shelf queen can't cut the mustard like the Mac's
    Quote Originally Posted by ozflea View Post
    All talk and no action where o where is the video

  11. #26
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    Looks like it has an eyelid!
    Maybe Bob Costas was right...

    Wizard 2000
    Needs some TLC...
    Poulan 2000
    Needs some TLC...


    Shindaiwa 500
    Stihl MS 441C-M


    Shindaiwa LT-20
    RedMax BC3400
    Stihl FS 250
    Jari Monarch Sicklebar Mower


    In Remembrance
    Mac 3214
    Poulan 2000
    Stihl MS 362

    Impractical Jokers.

  12. #27
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    Raganr's Avatar
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    Thanks for the replies everyone. Sorry that I have been away from the thread for a few days.

    I guess I should have done more research before buying the muffler from Baileys.

    The good news is that the muffler combo was the same price as just the cover (when I ordered it).

    I spent some time working on the NWP muffler this weekend and below are pics of how it came out. I didnt take a pictures of the cover before opening it up but the black paint on the screen outlines the original opening.

    Should I open up it up more?











    My next question is about the gasket. The one I ordered from Baileys looks like a rubber/composite material while the factory one is metal. Is there any reason not to use the factory gasket again? Is it directional?






    From searching around, I figured that I would need to pull the tabs and adjust the carb, just need to spend some more time searching around here to figure out how.

  13. #28
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    Raganr's Avatar
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    Quote Originally Posted by blsnelling View Post
    You're exactly right. That's a big draw back on the Baileys muffler. Stihl knew that the screen flowed less than the same area without a screen, so installed the screen in a way that it had much more surface area. That way the screen would not be a bottle neck. On the Baileys muffler, your outlet hole is going to have to be much larger in order to get enough screen surface area. I recommend you use your original muffler body and the new cover. There's no need to even mess with the baffle in the OEM muffler. Open up the exhaust outlet as much as the deflector will cover. Finally, open up the port on the muffler cover.
    Thanks blsnelling,

    I will do this with the OEM, just needed to practice a little on the NWP. I am reading reading alot of your threads/posts and they are very helpful. Currently reading this one.
    blsnelling likes this.

  14. #29
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    Raganr's Avatar
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    Ok, got the muffler back on. I decided to use the OEM gasket since it didn't look damaged. Just waiting on the tool to remove the limiters.

    Cleaned the air filter, have a new RSC chain, fresh gas, and some test wood to use while tuning (17" diameter oak). I will work on a log stand over the next few days.

    When I pulled off the air filter cover, there was a black divider blocking off part of the air intake. I removed it, figured the more air the better....














  15. #30
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    Stihlman441's Avatar
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    That black plastic shutter

    ''When I pulled off the air filter cover, there was a black divider blocking off part of the air intake. I removed it, figured the more air the better..''

    That is installed for summer time use,stops it sucking hot air from engine.
    Cheers
    MS241CM-Tronic Mastermind Ported
    MS261 Muff Modd
    MS441R-CM-Tronic Sawzilla re build by Weber Work Saws Ported
    MS441R-CM-Tronic Weber Work Saws Ported
    MS441R-CM-Tronic Snellerized Ported
    MS460 (Ozzy model)
    MS461R Weber Work Saws Ported
    MS660 BB Kit (Ozzy model)
    MS660 Snellerized Ported (sold)
    MS880 (50'' bar)
    HT131 Pole saw
    Super Axe splitter
    Speed Sharp Star Grinder
    Granberg 36'' Alaskan mill
    Granberg Minni Mill

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