Nik's Poulan Thread

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I cut up a bunch of cookies today for the wife's endeavors from 6" up to 14" and used my souped up 2600. It was having some oiler issues but I think I got that fixed, mostly just plugged up but it still seems to want to plug up the oiler slot in the bar too easy.

I'll tell you this, this ported little bastard will not run when set to 4 stroke like we're used to doing, it likes it on the lean side. It is still keeping the plug light brown so thats fine, I put the tach on it as it sounded fast, it was bumping 13,800 with just a hint of 4 stroking. Running 20LPX chain, its a small wood demon.
 
Hey guys, anyone know off hand what diameter fuel line a 2300 takes? Popped the top cover off the new to me saw and the fuel line was rock hard and actually pulled away from the nipple on the carb.

Poured a little gas in the carb and it roared to life instantly. Going to be a nice little saw when I swap the 16" bar for a 12".
 
Hey guys, anyone know off hand what diameter fuel line a 2300 takes? Popped the top cover off the new to me saw and the fuel line was rock hard and actually pulled away from the nipple on the carb.

Poured a little gas in the carb and it roared to life instantly. Going to be a nice little saw when I swap the 16" bar for a 12".


You need a 12" ? I got a few here. The 2300 dose well with a 16" anyway..
 
I have been working on this saw. Poulan 505 and I needed a gas tank for it so I used a 2083.
Eliminated the base gasket. Squish is now around .028"
Finger ports.
Cleaned up all other ports and matched the muffler to the port.
Muffler modded.
Advanced the timing.
Unlimited coil from a Husky 55.
Plugged the de-comp.
Taching out right now with 28" bar and chain no load 13,800 and still 4 stroking.

It does not look like much but it gets with the program. Put a smile on my face.
Thanks to Jer. Johnson for the worm gear on the oiler. A hard item to find.

First pic is with the 2 cycle mix in the crankcase to look for any leaks at the seals. I let it sit for about 4 hours and would randomly turn the crank to a different positon. The Jeremiah Johnson tip.

IMG_0993.JPG Finger ports. IMG_0995.JPG IMG_0998.JPG IMG_1002.JPG
 
When putting the 505 together I did not notice the crank shaft had 2 slots cut into it for the fly wheel key. So as luck would have it I got it on 180* out of timing. When I first tried to start it I got a flame and backfire through the muffler. Because I had advanced the timing I thought maybe I had sheared the key at first so that is when I took the fly wheel off to discover 2 slots. I think someone else ran into this before but I forgot about it.
 
I'm liking your saw list in your sig Roger. I haven't cut with any of them except for your 445. I was very impressed with how fast that saw was. Even more so when I picked up the hot muffler bolts.

They are all good runners. I will have to get out to another GTG next year and bring the 5 saw plan out with me. You would get a kick out of the lastest 505.
 
I have been working on this saw. Poulan 505 and I needed a gas tank for it so I used a 2083.
Eliminated the base gasket. Squish is now around .028"
Finger ports.
Cleaned up all other ports and matched the muffler to the port.
Muffler modded.
Advanced the timing.
Unlimited coil from a Husky 55.
Plugged the de-comp.
Taching out right now with 28" bar and chain no load 13,800 and still 4 stroking.

It does not look like much but it gets with the program. Put a smile on my face.
Thanks to Jer. Johnson for the worm gear on the oiler. A hard item to find.

First pic is with the 2 cycle mix in the crankcase to look for any leaks at the seals. I let it sit for about 4 hours and would randomly turn the crank to a different positon. The Jeremiah Johnson tip.

View attachment 577081 Finger ports. View attachment 577082 View attachment 577083 View attachment 577084

Why would you plug the decomp? Those saws have fragile plastic recoil pulleys that are NLA now days..

I even converted the non decomp 475's I had to decomp for that reason.
 
Why would you plug the decomp? Those saws have fragile plastic recoil pulleys that are NLA now days..

I even converted the non decomp 475's I had to decomp for that reason.

Well when I modify a saw like this one I always plug the demomp. . I never use them on the saws that still have them which is most of them.
Just personal preference. I think everything on these saws are now NLA and you make a good point and something to consider. Easy enough to put a decomp back in but then would I use it.
 
Neat idea, but is the equivalent to only doing a very low pressure test of the seals..., as in atmospheric. A vac test may still suck air through the same seals..., and a lot of other places when the cylinder and intake assembly are in place. But the case and bearings would be nice and clean!
 
Neat idea, but is the equivalent to only doing a very low pressure test of the seals..., as in atmospheric. A vac test may still suck air through the same seals..., and a lot of other places when the cylinder and intake assembly are in place. But the case and bearings would be nice and clean!

This is something I agree with. That test with oil is only good for a drastic leak which would only happen with a screw up when putting new seals in anyway.
 
Well when I modify a saw like this one I always plug the demomp. . I never use them on the saws that still have them which is most of them.
Just personal preference. I think everything on these saws are now NLA and you make a good point and something to consider. Easy enough to put a decomp back in but then would I use it.

I used to be the same way but have taught myself to use them on the few saws that I have that do have them. Most the time anyway. LOL

I have had to replace those broken plastic pulleys before on those so I think about those...

When you think about it, there is a lot of fragile in the whole on those saws..
 

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