fixit1960
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Those tubes are going to plug. I don't know why they're adding them, but there are only two reasons. Either they're trying to extract more heat from the flue gases by adding tubes, thereby improving the technology from the 1650's to the 1850's, or they're adding tubes to catch particulates by increasing surface area contact of the flue gases, basically encouraging sooting as a pollution control method. In a gas or oil fired boiler, sooting is to be avoided at all costs as an indication of bad combustion tuning, but since the outdoor boilers have terrible combustion tuning by default, this could be a really bad, cynical way of trying to improve their flue emissions. It's not the four or five times a day the thing goes to high fire, it's the 20 hours a day that it's the combustion equivalent of a tire fire that are the problem. Increasing exhaust path length, coupled with really low velocity since the blower won't be running during those times, might encourage the particulate matter to just fall out of the air stream.
I don't know what you are referring to when you say "the 20 hrs a day the combustion is equivalent of a tire fire". After the initial 4 or 5 cycles my stack output is un-noticeable. It does not resemble a tire fire. When my boiler cycles off when up to temp the fans shut off and the blower adapter doors drop sealing off the fire box. 1850's technology? You evidently have not seen one in operation. In any case it's worked fine for me for 15 years, It heats my 2000 sq ft home built in 1897 and my work shop that is 45x54.
Evidently you are a believer in climate change.........