Stihl 026 bogging down mid-cut

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302w

ArboristSite Lurker
Joined
May 10, 2022
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Location
PA
Sorry for the fourth 026 post today!

I have a Stihl 026 that I recently rebuilt. It is an unloved saw I sort of inherited.

New AM P/C
New AM carb
New fuel lines and filter (using generic fuel line)
New 18" rollomatic bar
New 18" 3/8 full chisel (yellow) chain
New OE air filter

Saw starts, idles, and revs nicely. Oils well. Cuts very nicely, but starts to bog down quickly when it meets resistance. I was cutting a 12" ash log and would effortlessly cut through 4" of the log, and the chain struggled/stopped by the midpoint.

I had the carb set to one full turn out on the H screw and L screw. Turning the H screw out in quarter turn increments didn't help much.

This saw has been used quite a bit by the previous owner. I'm thinking it is either:

Clutch (can I swap with an 039 to test?)
Crank case gasket leak (did not split case)
Fuel line (not sure if a pre-molded line is correct)

Is this too much tree or bar/chain for the saw?

What are your thoughts?
 
Mad Professor
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ValleyForge

ValleyForge

Liberty Farms
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302w

ArboristSite Lurker
Joined
May 10, 2022
Messages
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Location
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I attached a pic of my fuel line. I swapped it out with a MS260 line I had on hand, and I realized that wouldn't work either.

I noticed I do need about two full turns on the H screw to get it to rev properly (by ear, of course). Is that indicative of anything?

What should my next step be?

I'm going to try to find a compression tester. If I had to take a WAG, I should split and regasket the crank case.
 

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BrettS

BrettS

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I would have put a genuine carb kit thru the original carb instead, not had much success with chinga carbs, more problems than they are worth, and wasted time chasing issues they bring up.
Not had many problems with the "chinga" carb kits, the only part in them I don't like is that blue piece of plastic in them, I prefer the rubber.
 
trains
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Sorry, didnt see that bit, but have had cheap chinga carb kits on one end being excellent, even having made in the usa gasket paper, and at the other end, poorly made diaphragms that were either stiff, worn thin, uneven material, or non centered metering lever buttons on them.
 
BrettS

BrettS

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Sorry, didnt see that bit, but have had cheap chinga carb kits on one end being excellent, even having made in the usa gasket paper, and at the other end, poorly made diaphragms that were either stiff, worn thin, uneven material, or non centered metering lever buttons on them.
I have found the blue diaphragms are too stiff, the rubber ones are better.
 
ChillyB

ChillyB

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Chineeeee carb rebuild kits I would trust. I have zero faith in their ability to actually manufacture a carburetor, though. Rebuild your OEM carb and see if issues go away. Use the parts from the Chineeee carb if you want.
 
GusGus2020

GusGus2020

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Worked on a buddies 024 recently that had similar issues - granted, it was all oem except for the carb, but replaced the fuel and impulse lines, fuel filter and a carb kit and it ran fine after that. Impulse line has a bit of a wear spot on it that I think was opening up under pressure in the cut (stretching) and causing weak impulse/not enough fuel, causing the saw to bog and die. I’d be checking all rubber parts well before ruling them out…
 
Vintage Engine Repairs
Joined
Aug 12, 2019
Messages
5,261
Location
Australia
Sorry for the fourth 026 post today!

I have a Stihl 026 that I recently rebuilt. It is an unloved saw I sort of inherited.

New AM P/C
New AM carb
New fuel lines and filter (using generic fuel line)
New 18" rollomatic bar
New 18" 3/8 full chisel (yellow) chain
New OE air filter

Saw starts, idles, and revs nicely. Oils well. Cuts very nicely, but starts to bog down quickly when it meets resistance. I was cutting a 12" ash log and would effortlessly cut through 4" of the log, and the chain struggled/stopped by the midpoint.

I had the carb set to one full turn out on the H screw and L screw. Turning the H screw out in quarter turn increments didn't help much.

This saw has been used quite a bit by the previous owner. I'm thinking it is either:

Clutch (can I swap with an 039 to test?)
Crank case gasket leak (did not split case)
Fuel line (not sure if a pre-molded line is correct)

Is this too much tree or bar/chain for the saw?

What are your thoughts?
Aftermarket P/C have caused others a whole host of issues. The port timing only has to be slightly out and it won’t work. Couple that with an AM carb and a saw that hasn’t been pressure and vacuum tested, it’s no wonder you have issues. That’s no dig on your behalf, just advice for future. Stick with well known AM like meteor and never, never buy Chinese carbs! Always rebuild the oem one. As @trains mentioned some aftermarket kits are good others not so. I’d go oem unless they are NLA. Then find the best of the AM options.
 
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