had that problem and i thought it was where the cap was molded together.took it back to my dealer and he said never had one like that but put a new cap on NO CHARGE. no more leaking unless "operator error" occurs.
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I have the same saw plus an 017 and an 026. They all have oil under the saw. It is not the cap unless you overfill. It is residual oil that remains after use. It slowly works its way to the bottom of the saw. I place a piece of cardboard under each saw. The oil collects on the cardboard. If left unused, the cardboard will have an oil mark which will not grow once the oil stops. My 441 has a small oil spot, the 017, which is the worst, has a 6-8" circle of oil. The 026, in a case, always has a bit of oil in the case. I just clean it periodically. The oil comes off the bar, chain and drive gear. It is a pain but not a problem. Put your saw on cardboard and see what you get. As for the caps you cannot fill to the top. I fill to about 1/4" below the cap.
Let me clear something up. I am not talking about the cap coming completely off because of not installing it right. The cap seems to have seated properly but maybe a bad o-ring is to blame.
And I am not 100% sure that is where the leak is coming from. After I filled it up and put the cap back on, I could see a little oil running down from the cap but that could have been the excess oil from filling it up.
If is not the cap at all, any ideas where it could be coming from? If it is not the cap and something more serious, then I will take it in to the local shop for warranty work.
The only time our sthils have leaked bar oil it was because the part of the oil reservoir where it's got a seam has cracked a tiny bit. I'm pretty sure our old climber dropped it real good one time and created a hairline fracture at that spot.
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Let me clear something up....
If is not the cap at all, any ideas where it could be coming from? If it is not the cap and something more serious, then I will take it in to the local shop for warranty work.
L-O-L
Since I don't have any "flippy" caps I can't weigh in... I'm just thankful I can't.
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