Issues after work-over on Makita 6401

Arborist Forum

Help Support Arborist Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.
huskydave

huskydave

Addicted to ArboristSite
Joined
Mar 7, 2007
Messages
1,479
Location
Ontario Canada
I hate to say it but you need to take it apart again 135psi is very low You should have 150psi+. How did the cyl look when you took it apart? I always install new rings when I take a cyl off. You only need a small piece of solder dropped through your plughole to check squish and just tilt the saw to the front to get it close to the cylwall. Then use another one to check the back and tilt it backwards to get it close to the backside. I don't know if you need a piston or not but you should install some new rings. get some batteries and take some pics and we will walk you through it.
 
NPKenny

NPKenny

ArboristSite Operative
. AS Supporting Member.
Joined
Oct 20, 2007
Messages
489
Location
Lehi, AZ
I hate to say it but you need to take it apart again 135psi is very low You should have 150psi+. How did the cyl look when you took it apart? I always install new rings when I take a cyl off. You only need a small piece of solder dropped through your plughole to check squish and just tilt the saw to the front to get it close to the cylwall. Then use another one to check the back and tilt it backwards to get it close to the backside. I don't know if you need a piston or not but you should install some new rings. get some batteries and take some pics and we will walk you through it.

10-4.

Yes, I checked the final squish measurement through the exhaust port. Preliminary measurements were checked by crossing two long pieces of solder across the top of the piston as I have seen pictures of on this site.

Man am I glad I have made of these errors on the practice saw. I would be feeling really, really disappointed if I had done this to the 7900 or the 660. I will count my blessings at this point.

Thanks for all of the help.
 
NPKenny

NPKenny

ArboristSite Operative
. AS Supporting Member.
Joined
Oct 20, 2007
Messages
489
Location
Lehi, AZ
I think I have found the carb problem.

This is where the carb leaks. Is this repairable or is this part of the carb casing? I could not easily pry this part up so I didn't punch or pull on it.

attachment.php
 
Last edited:
joesawer

joesawer

Addicted to ArboristSite
Joined
Mar 26, 2007
Messages
2,475
Location
Crestline Ca
Your piston is your valves in a two stroke. If it is worn and rocking it can leak enough around the intake to cause problems. For the cost of a piston I always put in a new one if I change the ring/rings. A lot of old tired saws will really wake up and run with a new piston and ring.
With removing the gasket, adding a gasket, porting your cylinder and radiusing your piston there is no way to have any idea of what your timing is without measuring it with a degree wheel. Your timing is probably way off ideal.
 
NPKenny

NPKenny

ArboristSite Operative
. AS Supporting Member.
Joined
Oct 20, 2007
Messages
489
Location
Lehi, AZ
With removing the gasket, adding a gasket, porting your cylinder and radiusing your piston there is no way to have any idea of what your timing is without measuring it with a degree wheel. Your timing is probably way off ideal.

This is making some sense. It looks like I will be studying a 2-stroke degree wheel too. This saw is a very large chainsaw lesson in one course.
 
Jacob J.
Joined
Aug 26, 2001
Messages
17,584
Location
Oregon
Kenny- If you get bogged down and want to return the saw to stock for your back-up, I have a mint 6401 cylinder you can have for the cost of shipping. That way you can take your time while going to two-cycle school.

NPKenny said:
This is where the carb leaks. Is this repairable or is this part of the carb casing? I could not easily pry this part up so I didn't punch or pull on it.

You should be able to use a sharp punch and put a hole in that cover and pry it out somewhat easily. It shouldn't be leaking. You may have to get a carb kit and use a new cover and seal it with loctite or high tack.
 
Last edited:
NPKenny

NPKenny

ArboristSite Operative
. AS Supporting Member.
Joined
Oct 20, 2007
Messages
489
Location
Lehi, AZ
Update

I finally came to some sense and decided to intall the new cylinder and pison on this saw, the 7900 set-up that I had ordered. I set the squish to .023 via an aluminum .010 gasket I made.

After buttoning up the cylinder, I pulled a compression test at 125psi after ~8 pulls. What the heck am I doing wrong this time???

I have not run fired the saw (I haven't even put the carb back on). Will the compression come up significantly to get the saw in the 170psi range after the ring seats?

Again, thanks to all of the good counsel in the previous posts.

ps.. The carb sealed up perfectly with the nail polish and is awaiting a test fire.
 
huskydave

huskydave

Addicted to ArboristSite
Joined
Mar 7, 2007
Messages
1,479
Location
Ontario Canada
The compression will go up about 9-10psi after breakin. If you have a new piston and cyl you should have more compression unless your compression tester calved. How hard is it to pull? You should put a little 10w30 in the cyl before starting it.
 
NPKenny

NPKenny

ArboristSite Operative
. AS Supporting Member.
Joined
Oct 20, 2007
Messages
489
Location
Lehi, AZ
The compression will go up about 9-10psi after breakin. If you have a new piston and cyl you should have more compression unless your compression tester calved. How hard is it to pull? You should put a little 10w30 in the cyl before starting it.

Pull felt tighter than my 361. Yes, the piston and cylinder are brand new and the ring fit very well. I didn't notice any leaks at the decomp valve or where the tester threads in.
 
huskydave

huskydave

Addicted to ArboristSite
Joined
Mar 7, 2007
Messages
1,479
Location
Ontario Canada
If it feels like it has good compression your tester may be messed up. If you have all new topend you should be good. I have seen bad compression release valves before. They get stuck on sometimes or full of carbon and stick. I am glad to hear things are lookin up for ya.
 

Latest posts

Top