Cheap "MacGyver" Seal Puller

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alexcagle

Cutoff Saw Specialist
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20151002_075928.jpg This is the cheapest, and best seal puller I know of. I use it every day.
I've used the Stihl seal pullers, which you may or may not have good luck with. I never did.
Works best if you use fine thread 3/4" sheetrock screws.
Firstly; knock the seal in slightly on one side first to free it from any factory glue or sealer.
Go into the outmost part of the metal part of the seal on which ever side is higher.
It is important to take care not to get the sharp screw tip into the crank bearing cage.

Once the screw breaks through the metal at a straight in angle, Immediatley adjust your drill so the angle of the screw tip points towards the center of the crank so you hit the inner bearing hub shoulder and not the bearing cage.

Take care not to get to close to the seals aluminum bore of the crankcase and damage It.

Bear In mind that some seals are easier than others.

If the screw strips it's bite, leave It as Is, just put another screw in a new hole, or get a larger wood screw. Don't just keep spinning, as it will make metal debris that'll drop into the bearing.

One screw will not be enough force to pull the seal by itself. It may take three or four screw to dislodge the seal.
Lastly;
after the seal is out, on piston ported saws, you can rotate the piston at TDC and stick a long blow gun down through past the carb in the intake to blow out any small fragments of metal that may have fallen into the bearing.

Put the first screw in just enough to put some pulling force on the seal, then stop. Then two more screws the same way. If you take the three screws and alternately tighten them, the combined force should pop the seal out.
 
Explain how one uses/ makes this tool Jim, I have used the screw method almost exclusively, learn us something. Please and thanks.
Both a flat and a round file and a hacksaw.
I used the flat file to take it down on one side while rounding it to match the circumference of one of the smaller seals then using the hacksaw I cut the groove to match the rounded surface. A round file took care of the backside to allow clearance for the crankshaft. This thing pops into place and usually will not come back out without the seal. It easily slides around the shaft and seal to pull on the other side of the seal to avoid binding. I hold the screwdriver and shaft together in one hand and then use a pair of pliars as a slam hammer. It takes a few seconds from start to finish and they tap out really easy.
The tip that is past the groove doesn't need to be quite that long, but I haven't bottomed out on the bearing with it like it is.
 
Be careful not to scratch the soft magnesium bore with the Sheetrock screw, ask me how I know.
I covered that in paragraph 6 :) Mistakes are ok, as long we learn from them. That's how those funny combo curse words were invented. Lol

From experience too, I ruined a bearing cage once with a screw that was too long, which I warn of in paragraph 3.....;)
 
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