Husqvarna 50 big-bore upgrade question

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I pulled the 44mm cylinder off and compaired it to an old 46mm (from a 55 husqvarna) that I had. The 46mm is noticably larger at the bottom. If the one from Baileys is the same size, it will certainly take some modifying.

Yes, there was a change to the case in 1989 week 19, when the 50 Special came out - the 51 and 53cc cylinders don't fit the older saws.
 
Did the bolt holes line up and were they the same size fasteners?
The bolt holes did line up and the bolts were the same size. The only thing I forgot to mention is to make sure you take equal amounts of material off each "lip", could end up with all kinds of problems otherwise. The saw I worked on was one of the later black top models, can not say if it can be done on the early white top ones.
 
The bolt holes did line up and the bolts were the same size. The only thing I forgot to mention is to make sure you take equal amounts of material off each "lip", could end up with all kinds of problems otherwise. The saw I worked on was one of the later black top models, can not say if it can be done on the early white top ones.


God only knows I have done my share of redneck modifications, but if theres alot of material too take off, sounds like putting it on a mandrel in a lathe might be a good idea.

No doubt if its not alot and your careful you can do it without one though.
 
, but if theres alot of material too take off, sounds like putting it on a mandrel in a lathe might be a good idea.

I've done the case instead.:)

It's 1mm off the case all the way around. The new cylinder can be held with the bolts on the case, dykem sprayed around it. It still takes a little scribing but magnesium removal is easy up to the line.

Stuff the case with rags and wash well.
 
Yes, there was a change to the case in 1989 week 19, when the 50 Special came out - the 51 and 53cc cylinders don't fit the older saws.

I'll try to be brief here but this is what I have found out so far. My 50 (gray top) is a 1987 model with the 44mm piston and cylinder. I took the piston and cylinder off to get a good measurement with calipers. The crankcase opening comes out to aproximately 50.6mm diameter. According to the service file that modified mark sent earlier (thanks again Mark, this has been very helpful) that should be plenty big enough to fit the 46mm upgrade. Intrestingly enough, according to the service file, my serial # 7160XXX should fit well into the older models that should have the smaller 48.5mm opening. The saw is all original and my Dad is the original owner so no funny business there. So I found an old 46mm cylinder (scoured) off a 55 that I had for a parts saw (1995 model) and compared the bottom cylinder openings of the two. The 46mm was noticably larger at the base. I slid the 46mm down over the connecting rod on the 50 case and it dropped right in. Then I checked the bolt hole pattern and all 4 cylinder bolts matched up. Not sure why there is a discripency in the serial number info from the service file or year of production info that sawtroll sent. I am now very optimistic that the NWP 53cc upgrade kit ordered from Baileys will probably fit. I'll let you know when I find out more.
 
The serial number on my saw was 5155017, sliver tag. I believe that translates to 1985 week 15. My landlord bought the saw new and his son straight gassed it along about the third tank. I installed a used 51 top end and a new bar/chain then gave it back to him around Christmas time.
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I'll try to be brief here but this is what I have found out so far. My 50 (gray top) is a 1987 model with the 44mm piston and cylinder. I took the piston and cylinder off to get a good measurement with calipers. The crankcase opening comes out to aproximately 50.6mm diameter. According to the service file that modified mark sent earlier (thanks again Mark, this has been very helpful) that should be plenty big enough to fit the 46mm upgrade. Intrestingly enough, according to the service file, my serial # 7160XXX should fit well into the older models that should have the smaller 48.5mm opening. The saw is all original and my Dad is the original owner so no funny business there. So I found an old 46mm cylinder (scoured) off a 55 that I had for a parts saw (1995 model) and compared the bottom cylinder openings of the two. The 46mm was noticably larger at the base. I slid the 46mm down over the connecting rod on the 50 case and it dropped right in. Then I checked the bolt hole pattern and all 4 cylinder bolts matched up. Not sure why there is a discripency in the serial number info from the service file or year of production info that sawtroll sent. I am now very optimistic that the NWP 53cc upgrade kit ordered from Baileys will probably fit. I'll let you know when I find out more.

What I have the info from is a 1990-01 service bulletin, that state the serial number for the change as 9190006 (= early in week 19 1989), and I know no more about the issue.

It is very odd that they issued a service bulletin on it, if it isn't an issue - maybe the aftermarket cylinder is specially made to fit both the newer and the older case? :confused:
 
The serial number on my saw was 5155017, sliver tag. I believe that translates to 1985 week 15. My landlord bought the saw new and his son straight gassed it along about the third tank. I installed a used 51 top end and a new bar/chain then gave it back to him around Christmas time.


Looks identical to mine except my chain brake lever is grey and serial tag is black. Thanks for the pics.
 
What I have the info from is a 1990-01 service bulletin, that state the serial number for the change as 9190006 (= early in week 19 1989), and I know no more about the issue.

It is very odd that they issued a service bulletin on it, if it isn't an issue - maybe the aftermarket cylinder is specially made to fit both the newer and the older case? :confused:

Thanks for the info. My serial #7160181 looks like 1987, early in week 16 (if i"m reading that right).
 
Anytime aftermarket pistons are used, the reliability of aftermarket circlips comes into question. Anyone used the NWP kits before that can comment on their circlips? Any secrets to the orientation of the circlips for most reliability when installing?
 
I wish i knew how to link this thread into the one captain crunch needs to see but hopefully he'll find it now that it is on the first page.:hmm3grin2orange:
 
Matt,
I a'm here, thanks for the link. Rep sent.

The 50 on my bench is a 45 mm bore, s/n 0311318, black tag. Not sure what year that would be.

The bottom of the cylinder on this one, and a 1999 55 measure 49.96 mm, so pretty close to the service bulletin.

Good info, I will track this as I get ready to pull the trigger on my project. It seems this series of saws is worth the effort even though some look down on anything not a "pro" saw.
 
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