Snellerized Dolmar 5100S

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It's been several years since I last ported one of these. At the time I did not have a lathe or a right angle grinder. This one got a .020" popup and more transfer work than I could do at that time. I am very pleased with how this saw turned out. It has fantastic torque, RPMs, throttle response, idle, and starting. This is all the saw most any firewood hack would ever need. I do love me some 50cc saws!

Point of interest: Be VERY careful how much you lower the cylinder. I dropped this one about .026". It's covered, but is right at the point of free porting at the bottom of the exhaust port skirt when at TDC. A little free porting doesn't kill a saw, but it's certainly something you try to avoid. BTW, compression was 195 after the initial warm up and cool down to burn off the assembly lube.

The muffler is a bit of a pain to mod on this saw. I drilled the spot welds out of the deflector and removed it. I opened up the hole underneath significantly. While the deflector was off, I removed the baffle at the end of the internal cage. I then welded the deflector back on and cut a new wide mesh screen for it.





 
It's been several years since I last ported one of these. At the time I did not have a lathe or a right angle grinder. This one got a .020" popup and more transfer work than I could do at that time. I am very pleased with how this saw turned out. It has fantastic torque, RPMs, throttle response, idle, and starting. This is all the saw most any firewood hack would ever need. I do love me some 50cc saws!

Point of interest: Be VERY careful how much you lower the cylinder. I dropped this one about .026". It's covered, but is right at the point of free porting at the bottom of the exhaust port skirt when at TDC. A little free porting doesn't kill a saw, but it's certainly something you try to avoid. BTW, compression was 195 after the initial warm up and cool down to burn off the assembly lube.

The muffler is a bit of a pain to mod on this saw. I drilled the spot welds out of the deflector and removed it. I opened up the hole underneath significantly. While the deflector was off, I removed the baffle at the end of the internal cage. I then welded the deflector back on and cut a new wide mesh screen for it.








What differences between the 5100 & 5105?
 
Better cooling too.... a composite base gasket that limits heat transfer between cylinder and the case.

The metal gasket that came on the 5100 is NLA. To most this doesn't really matter but it is .015 thinner so it was an option to help set squish clearance
 
Impressive combo! I like that little saw. It sure ate up that 19" Ash well with no problems.
Nice realistic demo of what one can expect. Responsive tip as well throwing the heat into it and
Firing up on the first pull is a sure sign the low is optimal.
 
Wow that runs very strong!!!! I love to see and hear them sing and then stretch those legs and go to work. What a surprising little 50cc saw. I am impressed with its torque, a 50cc with a 20 pulling it well!!

How well does it oil a 20"?
 
How would you compare it to a 261 or 550?

BTW now you got me real sad that I sold mine!

7
 
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