045 Super Rebuild

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blsnelling
Joined
Nov 8, 2006
Messages
53,727
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Franklin, OH
Plug is not lean. Saw was set to about 11,800, just shy of the 12,000 spec.
354324205_TA2B5-M.jpg


Bottom of the piston was not hot.
354324173_qRKJF-M.jpg


I broke the top ring out myself before taking the pics. The scoring was much worse than I thought looking through the exhaust port.
354323843_VpVFj-M.jpg


354323922_ZT3yU-M.jpg


354323844_z5SFa-M.jpg


Check out the odd scoring at both ring end gaps.
354324094_yw7JB-M.jpg


354324063_bfG9L-M.jpg
 
blsnelling
Joined
Nov 8, 2006
Messages
53,727
Location
Franklin, OH
The cylinder doesn' look as bad as I would expect after looking at the piston. I have since cleaned the cylinder up with acid and wet/dry sandpaper. I have yet to hone it though. It should be fine when I'm done.
354323361_r4i4r-M.jpg


354323534_8xxfk-M.jpg


354323560_4wWT8-M.jpg


This is one of the endgaps on the intake side.
354323685_XzqCA-M.jpg
 
Last edited:
Dan Forsh

Dan Forsh

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May 14, 2005
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2,028
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uk
I'm still looking for a OEM 54mm piston. If I can't find one, I'll have to go with a Golf.

I thought that I'd found one for you being misdvertised on ebay UK. The auction states it's for a brushcutter but the part number indicated it was for an 045. I had to contact the seller as he'd missed the end off the part no. Turns out it's an OEM 52 mm. :cry:

I would have bought it for you if it had been the right one.
 
blsnelling
Joined
Nov 8, 2006
Messages
53,727
Location
Franklin, OH
I thought that I'd found one for you being misdvertised on ebay UK. The auction states it's for a brushcutter but the part number indicated it was for an 045. I had to contact the seller as he'd missed the end off the part no. Turns out it's an OEM 52 mm. :cry:

I would have bought it for you if it had been the right one.

Thanks. I appreciate your effort anyway.
 
Big feller

Big feller

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May 24, 2004
Messages
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Bucks UK
I would not recommend anyone to buy pistons from the fellow selling them from Greece. ( dandrikop) He does not know enough about them to satisfy my needs and I have purchased from him and gotten the incorrect or not the piston as advertised.

I notice he offers a 49mm piston for the 045. I don't recall there being such an animal. Perhaps it's a cunning mod to prevent further seizures :monkey:

Big feller.
 
Big feller

Big feller

ArboristSite Operative
Joined
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Messages
180
Location
Bucks UK
I thought that I'd found one for you being misdvertised on ebay UK. The auction states it's for a brushcutter but the part number indicated it was for an 045. I had to contact the seller as he'd missed the end off the part no. Turns out it's an OEM 52 mm. :cry:

I would have bought it for you if it had been the right one.

Thanks for the heads - up, Dan. Not bad value for a tenner! Another old 045 will live again.
 
teacherman

teacherman

Aging out of the insanity...
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Feb 17, 2008
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Shenandoah Valley
I see only one solution to this problem.........

Obviously, the classic saw must be preserved, it is demanded by "ÜBER ALLES." No other option. In the absence of a replacement dynamic combustion anvil (piston) of suitable quality, then the onus of species preservation falls upon the able, namely the kiwi goat pimp(s) in possession of Bridgeport equipment and the acumen suitable to the task of reproducing said harnessed projectile........:greenchainsaw:

You know, I see a business opportunity here..........
My dealer said that my price for an OEM piston for an 028 Super is just this side of a C-note. Stihl forbid that I would require one for an 056 Mag II.....:greenchainsaw:
 
teacherman

teacherman

Aging out of the insanity...
AS Supporting Member
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Feb 17, 2008
Messages
4,619
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Well, that seems to have stopped the discussion...........
Have I unwittingly trundled into the home for the easily offended?:greenchainsaw:

Golly.

I know a few guys on AS actually make pistons.............
It could be a CAD godsend to the rest of us mere mortals whose mechanical expertise ends just past the use of wrenches and T27s.............:monkey:
 
blsnelling
Joined
Nov 8, 2006
Messages
53,727
Location
Franklin, OH
The Golf piston arrived yesterday. I was actually quite impressed with the quality. I noticed a couple obvious differences. The rings aren't as high on the piston. Also, the skirt is considerably wider. Both of these might benefit anyone looking mod their saw. I did reuse the original wrist pin since the new one was way heavier. The piston slipped right into the bore this time and fit like it should. I fired it up long enough to clean out the assembly lube and pulled a compression test hot, with brand new rings on a fresh hone. It pulled a strong 150 PSI. I was happy with that. Bottom line...I got a good piston/rings from Golf.
 

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