I thought I had taken the same amount off of the flange as I did the base, I either did not, or didn't account for the loss of the base gasket. I don't know how many of these I've done by taking the same amount off both surfaces and have never had this problem.
I did the same thing on a 385 once. I had the base turned but forgot to to do anything with the flange. The flange bottomed out ever so slightly and created an air leak.
I burned up a new OEM piston and rings. The saw didn't leak air until it was at the hottest operating temp and by then, it was too late.