Possible water in log splitter hydraulic fluid

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Lab-lover

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I have a Huss 5hp, 11GPM logsplitter with a 3.5" x 24" cylinder and after about 20 minutes of splitting the hydraulic fluid foams up and starts coming out the reservoir breather.

I've read on some other threads that foaming can be caused by either contamination of the fluid by water or other oils or by a leak on the suction side of the pump. So I will drain the fluid off into a clear container to see if any water separates out or if it appears to be air bubbles. I can deal with air bubbles and will just have to find and fix the leak.

However if it is water in the fluid how can I dry out the system before adding new fluid? Even though my splitter only holds about 1.75 gallons of fluid I don't fee like wasting another $20+ on new fluid if I can't get rid of the water first.

Also was the Traveller's ISO 46 All Season hydraulic fluid from Tractor Supply a good choice for this splitter? I don't intend to run the splitter in extremely hot or cold weather since neither it nor I would be happy. I live in Michigan and wiill probably run it in the 40 - 75 degree range most, if not all of the time.

Thanks for your thoughts
 
If it is water, it will be milky or grey and stay that way, or settle out water i the jar if really bad.

The crackle test for GROSS water contamination is to drop some on a hot plate, or heat in a spoon carefully. Oil will boil and smoke, water will crackle and sizzle around like fried egs. Water boils at 212, oils much higher.
If water, it is not feasible to clean it up for 2 gallons. Dump and change, but find out where the water is getting in. Bad breathers usually.

If air, the cloudy will clear up starting at the bottom of the jar as bubbles coalesce and rise to the top, in maybe 15 minutes.
If it only starts after quite a while of running, I will guess air ingression into the pump shaft seal or the suction lines. Usually the higher vacuum at startup will suck air, then less air as it warms up, but foam after time is almost always air. Check your suction connections and shaft seal.

ISO 46 is a good choice. You could easily run that to 140F oil temp, or higher.
 
Thanks for the response kevin j.

I must not have explained myself very well. I have no intention of trying to clean up and reuse the fluid if it has been contaminated with water. I was only putting the fluid into a clear container to try and determine if the contamination was water or air. However if the foaming was caused only by air then I will reuse the fluid once it clears and I have determined and corrected the suction leak.

My question is; if the contamination is actually water then how do I get the water and contaminated fluid out of the hydraulic system before putting new fluid in? I can drain the reservoir faily well and disconnect the hoses to try and drain and swab those out but should I also disassemble the valve and cylinder in an attempt to every bit the contaminated fluid? I'm not sure how much fluid remains in the cylinder when it is fully retracted.
 
with all the hoses off it should be relatively easy to tip the cylinder over and get everything out. Leave the system open for a few days to air dry...but make sure all openings point down so nothing falls in your system to cause problems later.
 
Thanks for the response kevin j.

I must not have explained myself very well. I have no intention of trying to clean up and reuse the fluid if it has been contaminated with water. I was only putting the fluid into a clear container to try and determine if the contamination was water or air. However if the foaming was caused only by air then I will reuse the fluid once it clears and I have determined and corrected the suction leak.

My question is; if the contamination is actually water then how do I get the water and contaminated fluid out of the hydraulic system before putting new fluid in? I can drain the reservoir faily well and disconnect the hoses to try and drain and swab those out but should I also disassemble the valve and cylinder in an attempt to every bit the contaminated fluid? I'm not sure how much fluid remains in the cylinder when it is fully retracted.

Lab,

Just drain the tank. Re-fill, and cycle the thing a dozen times then park it over night.
Next day the water will have found it's way to the lowest point, either the tank or the filter and sometimes both.
Drain off a couple pints from the tank, and swap the filter. Keep the drained hydro in a clean jar and let it sit 3-4 hours for any water to settle, and you will be able to determine wether or not you got it all out.

A little water is normal, and will steam off as the hydro heats up with use. It's when a lot of water gets in the sytem troubles begin.

You enjoying this hurricane as much as we are south of ya?

Stay safe!
Dingeryote
 
Thanks for the input guys, I won't get to the splitter till the weekend but when I do I will hang everything I can up like a hardware clothesline and let it all drip dry.

As for the Hurricane, the bad news is 55 MPH winds keep me from fishing but the good news is all of my leaves are in the next county and still going.

Thanks again for the ideas and I will update this thread when I get her back together.
 
Thanks for the response kevin j.

I must not have explained myself very well. I have no intention of trying to clean up and reuse the fluid if it has been contaminated with water. I was only putting the fluid into a clear container to try and determine if the contamination was water or air. However if the foaming was caused only by air then I will reuse the fluid once it clears and I have determined and corrected the suction leak.

My question is; if the contamination is actually water then how do I get the water and contaminated fluid out of the hydraulic system before putting new fluid in? I can drain the reservoir faily well and disconnect the hoses to try and drain and swab those out but should I also disassemble the valve and cylinder in an attempt to every bit the contaminated fluid? I'm not sure how much fluid remains in the cylinder when it is fully retracted.

however large your cylinder is.

when draining the oil, you have to manually retract the cylinder to get the oil out.
 
The shaft is already fully retracted. After disconnecting the hoses should I attempt to extend and retract the shaft a few times to work the contaminated fluid out of the cylinder?
 
with all the hoses off it should be relatively easy to tip the cylinder over and get everything out. Leave the system open for a few days to air dry...but make sure all openings point down so nothing falls in your system to cause problems later.

I don't think it's ever a good idea to leave any hydraulic system open for a few day's.

Andy
 
Redprospector, are you worried about dust and dirt getting into the system or is there some other reason not to leave a hydraulic system open for an extended period of time?

I'm just trying to find the best way to remove as much of the potentially contaminated fluid from the system before I replace it with new so I am open to suggestions.
 
The shaft is already fully retracted. After disconnecting the hoses should I attempt to extend and retract the shaft a few times to work the contaminated fluid out of the cylinder?

that'll work. .....if you can pull/push it by hand
 
so, you haven't really determined yet if you have water or air in your system...right?

from what you desribed about the foaming, i'm going to guess it's air and most likely, or definately in the suction line somewhere.

determine what the cause is for sure before taking everything apart and buying new oil.
 
Ok so you know how to determine if it water or air. When it comes to small hydraulic systems like most of the push/pull cylinders on log splitters you will always have some oil in the cylinder whether its in or out.
So you must cycle it to flush out what oil is in the cylinder.
I use the cheapest oil I can find whether its motor oil, transmission fluid, hydraulic oil.
IMO for small hydraulic systems oil is oil as long as its thin enough say like a 10-w 40 or less.
We ran regular motor oil in all of our Mack trucks in the power steering pumps and the hydraulic systems for many years and we had zero pump failures.
Plane ole Dullo 400 or Rotella will do fine for hydraulic fluid.
Even a cheap recycled oil will work.
I’ve put what ever oil I have on hand in my splitter for over ten years and I split 70-100 cords a year whit it and she just keeps pushin wood through the wedge like she did when she was new.


If its water your just going to have to buy some oil and flush it out.
 
I just read on another thread that someone puts diesel fuel dryer in his hydraulic fluid to eliminate any water build up. I was just thinking about using some of that to rinse out the hoses and rest of the system before I reassemble it, in an attempt to eliminate a little more water if that is in fact the problem.

Any thoughts on that idea?
 
No

NO!!!
Most of the Diesel treatment stuff is Alcohol and supposed to be burn off not really drying it out
DO NOT DO THIS your system is too small to afford any "additives"
#1 Drian your system with the cylinder retracted totally filter etc. everything
#2 Reassemble, new filter
#3 Fill sytem with the hose off of the top of the cylinder
#4 Extend it out slowly
#5 Run fluid in bucket
#6Attatch hose
#7Fill tank
#8 Cycle until it stop burbing air less then 5 misntes with that small of system done and Now you now have clean fluid in the entire sytem
 
diesel fuel treatments only keep the water from freezing they don't take it out, as there is nowhere for it to be 'taken to'.
First you need to define if it is air or water. I still bet air.
 
When my splitter began to foam from the vent hole of the tank, it was air. I had backed into a brushy area to turn around and a dead limb had cut a pin hole in the return line at the bottom of the filter. Replaced line and was good to go.
 
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