I only run my water temp on my Hawken at 160 on 140 off. Boiler kept up just fine last night, 14 hr burn time. Only filled the fire box half full towards the back (manual says to do it this way) My furnace blower fan ran almost constantly last night, due to the really cold weather. If i would have paid attention to the weather closer a couple days in advance i would have turned the water up to 180. But i will say with the water temp at 140 to 160 the heat is more constant instead of being hot - cold - hot - cold.
Glad you got it fixed. Seems like a smaller water amount for that size sq footage rating.