Need Homelite XL 923 Muffler body

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Fortunately, for the sake of this photo account of the muffler saga, I had installed the muffler on a temporary basis, so I could make sure that the saw would run, knowing I'd need to reinstall it using Locktite at a later time.
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The muffler body fit the cylinder perfectly, and the baffle and cover mated up just as nicely. The only hitch was that the three shouldered screws that hold the cover on did not match the threads of the new body, for reasons I can't explain. A trip to the local hardware store helped me determine that the new body had nuts with 10/32 thread, but I never could determine for sure what the threads were on the screws that fit the nuts in the old body. They are finer than 24 tpi but coarser than 32 tpi. Maybe 10/28?? Anyway, as you can see, I built my own stainless shouldered screws using paired nuts with a lock washer in between. Kinda unique! Next week my new (to me) 32 inch guide bar should arrive. I'm anxious to try it out on a huge oak that stands in our house-yard that is in the way of an addition for which we are breaking ground this spring. It's a beautiful tree that I hate to lose, but it's standing in the way of progress.
My 1971 XL 923 with her running mates, a 1991 Super XL and a 1968 XL 12.
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And, yes, I also have a plan to fix the missing spark plug shield on the 923. More photos to come. Thanks for your interest in my project. O.
 
Fortunately, for the sake of this photo account of the muffler saga, I had installed the muffler on a temporary basis, so I could make sure that the saw would run, knowing I'd need to reinstall it using Locktite at a later time.
View attachment 894684
View attachment 894685
View attachment 894686
View attachment 894687
View attachment 894688
View attachment 894689
The muffler body fit the cylinder perfectly, and the baffle and cover mated up just as nicely. The only hitch was that the three shouldered screws that hold the cover on did not match the threads of the new body, for reasons I can't explain. A trip to the local hardware store helped me determine that the new body had nuts with 10/32 thread, but I never could determine for sure what the threads were on the screws that fit the nuts in the old body. They are finer than 24 tpi but coarser than 32 tpi. Maybe 10/28?? Anyway, as you can see, I built my own stainless shouldered screws using paired nuts with a lock washer in between. Kinda unique! Next week my new (to me) 32 inch guide bar should arrive. I'm anxious to try it out on a huge oak that stands in our house-yard that is in the way of an addition for which we are breaking ground this spring. It's a beautiful tree that I hate to lose, but it's standing in the way of progress.
My 1971 XL 923 with her running mates, a 1991 Super XL and a 1968 XL 12.
View attachment 894690
And, yes, I also have a plan to fix the missing spark plug shield on the 923. More photos to come. Thanks for your interest in my project. O.
Interesting. Mine has the super xl 925 thin ring/oval port. Not much info on it
 

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May be worth putting a tack on the nuts so they can never walk...it would be catastrophic if one backed out mid cut and found its way into the cylinder

Sent from my LM-G820 using Tapatalk
 
May be worth putting a tack on the nuts so they can never walk...it would be catastrophic if one backed out mid cut and found its way into the cylinder

Sent from my LM-G820 using Tapatalk
Yeah. I’d do that. If you don’t have a welder take a chisel or punch and peen the thread at the edge of the nut.
 
May be worth putting a tack on the nuts
Definitely a concern but less so because I used split lock-washers and Locktite. But mostly I needn't worry because the nuts are all on the OUTSIDE of the baffle, which completely blocks their access to the cylinder exhaust port. I certainly don't want one of them rattling around inside the cylinder. Thanks for your feedback. O.
 
Fortunately, for the sake of this photo account of the muffler saga, I had installed the muffler on a temporary basis, so I could make sure that the saw would run, knowing I'd need to reinstall it using Locktite at a later time.
View attachment 894684
View attachment 894685
View attachment 894686
View attachment 894687
View attachment 894688
View attachment 894689
The muffler body fit the cylinder perfectly, and the baffle and cover mated up just as nicely. The only hitch was that the three shouldered screws that hold the cover on did not match the threads of the new body, for reasons I can't explain. A trip to the local hardware store helped me determine that the new body had nuts with 10/32 thread, but I never could determine for sure what the threads were on the screws that fit the nuts in the old body. They are finer than 24 tpi but coarser than 32 tpi. Maybe 10/28?? Anyway, as you can see, I built my own stainless shouldered screws using paired nuts with a lock washer in between. Kinda unique! Next week my new (to me) 32 inch guide bar should arrive. I'm anxious to try it out on a huge oak that stands in our house-yard that is in the way of an addition for which we are breaking ground this spring. It's a beautiful tree that I hate to lose, but it's standing in the way of progress.
My 1971 XL 923 with her running mates, a 1991 Super XL and a 1968 XL 12.
View attachment 894690
And, yes, I also have a plan to fix the missing spark plug shield on the 923. More photos to come. Thanks for your interest in my project. O.
You need an SEZ in that collection
 
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