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You said relatively new, did the problem start when you replaced the bar?

Hard tip bars are not specific to chain pitch.

SAM_0421

Is that a gouge I see near the bottom of the cylinder in the seventh pic?

I did the same thing to one of my saws by not paying close attention to the fitment after cleaning the arrestor screen. From the top everything looked good, but the bottom lip did not seat inside the flange, causing the same condition as your saw.

I was able to get my impulse line on the crankcase barb with a pair of curved forceps.

What is up with the ring ends and the locating pin?

Go to sportsman's guide. Carolina loggers. They can be had for $100, sometimes with free shipping. I am a survey crew chief, and I can get 2-2.5 yrs. out of a pair. I walk in everything imaginable on a daily basis. I haven't tried every brand there is, because when I tried these, I haven't...