$25, 4-1/2lb Harbor Freight Axe

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I don't care for mauls much, I'm faster with an axe. I mostly use the maul with wedges. I had a nice Craftsman 6lb maul, teflon coated with a fiberglass handle, which was great for when you get the log cracked but it's still holding. You could sink that in there without worrying about abrading the wooden handle, and it wouldn't get stuck. But I cracked the head and must look for another one now.

Same here, for garden-variety big-box or hardware-store mauls. Lousy head shape, and woeful metallurgy. Just cheap. Even as hammers, their heads are way too malleable. A cracked head is big problem in opposite direction.

After arrival here of an Austrian-made maul, I took a disc-grinder and redid some cheapie maul heads to mimic the Muller's shape. Much better performance. Night vs day. The metallurgy still sux, though. Don't hit nasties.

After busting up a couple of mountains of oak/ash/maple, the Muller maul looks same as new, except for an application of Danish oil to the handle. (No fanboy for fads here.)
 
They're pretty common and seem to be better quality than others sold at HD and TSC. They're considerably thicker. I'm really looking forward to trying to make my own handle, but I have more research to do on that.

Yes, That would be pretty neat, Do you have a wood lathe to make them on ?
 
I bought my Dad an X27 for Father's day, and I expect he'll love it.

As for me, I like traditional tools and the feel of a wooden handle. I found the head for my favorite splitting axe in the woods behind my old house. It's about 4-1/2lb but it's been sharpened a fair amount and has a fairly steep angle to the front edge - a bit like a maul but not that extreme and still very sharp.

But also, I really am a Luddite and am expecting very serious economic troubles ahead, so I am not counting on the continuation of the global supply chain that brings all these wonderful things to our doors. In all seriousness Europe's economy is imploding and I would not count on any particular European company surviving - that includes Fiskars, Stihl and Husqvarna. I can learn to make my own axe handles, and I am eying up some hickory for exactly that purpose. Should the X27 break you cannot fix it and you're dependent on that global supply chain to bring you a new one.

I have another thread where I put a new handle on a box store 3-1/2lb axe ( http://www.arboristsite.com/firewood-heating-wood-burning-equipment/186934.htm ). That one originally came with a nice fiberglass handle with a rubber cushion between the handle and head. On the first day I used it I stuck it so hard into a piece of wood that I had a lot of trouble getting it out, and the handle was destroyed. It sat next to my workbench for a couple of years before I decided to experiment making a shield around the handle just below the head. It has worked very well, but it takes a bit of time to do. Therefore I have decided to learn to use my axe better instead of inventing ways to make it hold up when I use it poorly.

Last, after I fit the handle to the head I put Gorilla Glue on the handle where it goes into the head before I do the final attachment. They never loosen up on me.

I agree with you on the serious potential for cascading socio economic problems, accompanied by social unrest and other nastiness. Looks headed that way pretty clearly..

..however..it ain't happened yet. I like both, tools I can repair, then the advances in modern design. While it is still here, I like using the fiskars. Much less shock to the body over anything with a wooden handle (and I have beaucoup plenty of zoghours on traditional designs for comparison), and I defy anyone to actually break one using it as an axe in wood, as it was designed for. Perhaps it isn't the absolute best factory production axe, but for the money spent, the best I ever used by a wiiiiddddeeeee margin. I can swing that thing as fast and hard as I want, for as long as I want, and my hands don't hurt. Can't say that for anything with a wooden handle I ever used.

So until collapseagedddon, I will use the fiskars until such a time as it doesn't work, then I will switch to a wooden handle model.

..just sayin'..how I look at it and being prepped.
 
Zog - nothing wrong with that, it will probably last a very long time when used properly, which I expect you do. I don't find that splitting hurts my hands, and that's one of the reasons I like wooden handles. I really dislike those fiberglass handles with the rubber cushions. The fiberglass is too heavy and the weight is in the wrong place, and with the cushion you cannot get a stuck head out of the wood by banging the end with you palm. The only one I have like that is the old Chopper 1, but the face angle on that is such that it seldom gets stuck in wood.

Right now I have a pulled muscle in my abdomen from pulling that 8lb maul down a lot (I seldom use it that much), and I'm forced to take a brake and let it heal. I tried splitting some smaller stuff with my normal axes before it healed but it was throwing off my aim too much.
 
The old cure for loose heads and to keep the wood supple, is to soak it in water, overnight will do it.
I learned this in the Forestry. we had two complete sets of handtools, one for "grade" work, the other for fires only. Every two weeks, we soaked the fire tools in 55 gallon drums, loose heads and split handles were rare.

That's good to hear, because I've read that some folks say to NOT soak wooden handles in water. I've moved away from wooden handles, but I still have a lone wooden handled hammer that gets some light use.
 
I have read of a trick for keeping digging tools - shovels, etc. - from rusting which is to build a box and fill it will sand and some oil, and then stick the tool heads in that when you store them. I wonder if this would be useful for axes as well. It would probably keep the end of the axe handle from drying out and shrinking. My concern is that it would be a mess, as a shovel head stays farther away from your hands when you are working.
 
I have read of a trick for keeping digging tools - shovels, etc. - from rusting which is to build a box and fill it will sand and some oil, and then stick the tool heads in that when you store them. I wonder if this would be useful for axes as well. It would probably keep the end of the axe handle from drying out and shrinking. My concern is that it would be a mess, as a shovel head stays farther away from your hands when you are working.

Good idea! I will have to give that a try sometime!
 
I just pick up a Fiscars X27 during vacations...39.99 shipping included. Had a chance to split a few block last night wow I was impressed. I will still use my 6 lbs maul but I can see myself doing a lot of the splitting with the X27.
 
I just pick up a Fiscars X27 during vacations...39.99 shipping included. Had a chance to split a few block last night wow I was impressed. I will still use my 6 lbs maul but I can see myself doing a lot of the splitting with the X27.

That is a good price on a X27 for sure, What part of New Brunswick are you located in ? I am in Calais, Maine.
 
I'm located in Bathurst in north-east NB. We normally vacation in Maine for a week and I get many items ordered thru mail and shipped to Kinek location in Calais (Ace Home Hardware) or Houlton (Houlton Power Sport) I was thru Calais last year.
 
...the head of which I found in the woods behind my old house maybe 15 years ago...

LOL those found or tossed off broken gems are my kind of tools. I like the feel of wood too and always buy replacement handles two at a time. You should covet old metal that's been properly heat treated to perform properly...china metal has been known to shrapnel on you if yo bash it.

btw you probably already know this but when replacing a handle don't bash the metal head tight to the wood. Afix the metal head to the new handle and bash the handle against a hard surface...like an anvil and it'll seat properly.
 
I'm located in Bathurst in north-east NB. We normally vacation in Maine for a week and I get many items ordered thru mail and shipped to Kinek location in Calais (Ace Home Hardware) or Houlton (Houlton Power Sport) I was thru Calais last year.

That is cool, Give me a shout if you are down my way.
 
I am a mechanic and there is a reason all my hammers have fiberglass handles. Wood is old school they break. I have hammers with fiberglass that are 20 years old and still going.
 
LOL - I have a mechanic's hammer with a wooden handle that I have used for longer than that. And it was my Grandfather's.
 
Woodheat,

Making your own handles is easy, just dive right in and get it done.

1. First find a suitable hickory tree, relatively straight for about 4 feet.
2. Quarter the tree lengthwise with your chainsaw. Put the quarters somewhere to dry. (I put them on the roof where no one can see them.)
3. Wait until dry. This varies with climate, weather, season, etc.
4. Find the handle you want to copy and trace an outline with a sharpie on the quarter you will make the handle out of.
5. Rough out the blank with an ordinary circular saw.
6. Do the final shaping with a 4 1/2 inch grinder with a 36 grit sanding pad. you will be amazed how much material you can remove with this setup. It also is quite accurate.
7. Cut the notch with a hand saw to accept the wedge.
8. Make a wedge with a hard wood, I use hedge, but locust works well also.
9. Mount the head. I am going to assume you have that covered.
10. Sit back and beam with pride over your superior skills.

The key to the whole deal is the grinder and pad, it makes wood carving easy and accessible to anyone with basic skills. I learned from an amazingly skilled trim carpenter who has brushed off more chips than I have ever made.

You can control how thick your handle is in different places to give it the exact feel you want.

If the wood is not completely dry the head will loosen and might need to be remounted, but no big deal.

I also heard from an old time carpenter that if you start using water to swell the wood, you will be comitted to using that method forever, in other words once the wood dries out again the head will be loose again. I think it depends on your climate, since it is extemely humid where I live, my handles will not perform the same as someone in a drier climate.

I really encourage anyone to try it.

Thanks
Dan
 
I know nothing about making handles except what I've read , google will bring up plenty .
Here's my pair of handles , a hatchet and a small broadaxe handle that I made up with an axe and a knife , not pretty but they work and if I don't like it I'll make another .

100_2563.JPG
 
I know nothing about making handles except what I've read , google will bring up plenty .
Here's my pair of handles , a hatchet and a small broadaxe handle that I made up with an axe and a knife , not pretty but they work and if I don't like it I'll make another .

100_2563.JPG

Pretty cool. Good craftsman ship there. What u use to make that handle ? Hickory ?
 
We don't have any hickory around here but we do have ash ............Unfortunately , I had none but I had plenty of birch and since these weren't chopping axes but axes that I carve with I'm pretty sure they'll do for a while and if they break , I've learnt how to make them so I can make more .
 
I know nothing about making handles except what I've read , google will bring up plenty .
Here's my pair of handles , a hatchet and a small broadaxe handle that I made up with an axe and a knife , not pretty but they work and if I don't like it I'll make another .

100_2563.JPG
Thanks for the pictures, those are very nice. I'm looking to get a draw knife to do the shaping.
 

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