Mastermind Meets a Brand New MS460

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Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
I love it when a new saw shows up for port work. This is will get the squish band cut rather than a popup. In all honesty I can't see any difference in performance, but being able to replace the piston without having any machine work done is desirable to a lot of my customers. So here we go.

It's got a smudge of glue from the tape that was part of the packing material. I'll get that off. :laugh:

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Never in my eyes has there been a better looking saw built than the MS460. :)

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The muffler has been modded already. I'll add a factory dual port cover to keep the saw looking stock.

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dh1984

dh1984

Hard worker
Joined
Jan 12, 2010
Messages
1,911
Location
tn
Dang Randy i wouldn't use that one i put it up on a shelf so everyone could look at it. And if they try to touch it find something to hit their hands with and say don't touch :laugh:
 
Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
I started with .032 squish with the base gasket installed. I want to take about .030 out of the squish band, then drop the jug back down to end up at .023.....

But first lets look at the jug as the factory had it.

It is sporting a Mahle jug. :)

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Good casting and plating.

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The transfer tunnels are pretty large too. The combustion chamber and squish band is a little rough though.

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Intake ports seems tiny to me. The one in my 460 is huge in comparison. :D

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Mastermind

Mastermind

Work Saw Specialist
Joined
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Messages
36,449
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Criminy, following your threads is becoming a full time job. :buttkick:

You should try building all these dang saws. Hell just keeping the area we test them at clear of cookies is a job. :laugh:

Good looking saw. Am i wrong or is it only helpful to raise the squish band on saws that are too close without a gasket?

This saw would have been good without a gasket. What we are after is more compression. :msp_sneaky:

Here's the factory specs.

Squish: .032
Exhaust Duration: 156° = 102° ATDC
Transfers: 123° ATDC = 21° blowdown
Intake Duration: 145° = 72.5° ATDC
 
Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
Here's a shot of the squish band after cutting it.......turned out pretty good for my first try. :laugh:

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Some days taking a damn good picture is more than I can manage. :(

I so trying to show where the squish ended up.......I've got .065 now so I took .033 out of the band. I can live with that. :msp_smile:

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Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
I wondered if it was a Mahle or Stihl casting, but I wondered that after it was in the mail.

I was real glad to see that Mahle in the casting too. :)

I should have it finished tomorrow and get to run some fuel through it. Of course you know we will have to run it against my 460 to see how it stacks up to the older D shaped jug saw. :msp_biggrin:
 
wigglesworth

wigglesworth

Booned
Joined
Oct 5, 2008
Messages
8,175
Location
West kentucky
You should try building all these dang saws. Hell just keeping the area we test them at clear of cookies is a job. :laugh:



This saw would have been good without a gasket. What we are after is more compression. :msp_sneaky:

Here's the factory specs.

Squish: .032
Exhaust Duration: 156° = 102° ATDC
Transfers: 123° ATDC = 21° blowdown
Intake Duration: 145° = 72.5° ATDC

That exhaust is pretty darn high compared to most I've seen. Trans and intake are par for the course though....
 
Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
Gotta love that model too Randy! Awesome:rock: It is in good hands:rock:

Thanks for the vote of confidence my friend. :)

I have a soft spot for the 046/460 That was my first big Stihl......I still have it too.

Right on. Thats what it's all about. :rock:

My old saw is a stout runner IMO. A damn 372 beat it though. :mad:

That exhaust is pretty darn high compared to most I've seen. Trans and intake are par for the course though....

I thought so too J. What do you think about the machining?
 
Mastermind

Mastermind

Work Saw Specialist
Joined
Nov 21, 2009
Messages
36,449
Location
Tennessee
Its a bit rough where the squish band drops into the chamber, but its not the machinist fault, just the crappy casting on the chamber....

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I got just the thing to fix it though, ill send you one with your box this week. :)


Wow.......when you blow it up it does look rough. :laugh:

Please get out of my thread. :(
 

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