fred bergman
ArboristSite Operative
above the brick fireplace , to use a woodstove.
This year I installed my second stainless liner and don't have enough good things to say about them. I'm not shilling for them but if anybody is curious I got everything from Rockford Chimney Supply and had really good support on both orders.
Both installs were 6" duct. The first install was in a narrow 8"x13" flue to the basement, for my boiler. It sounds like enough room, but that one was a cast-iron-b**** to install. It's flexible, but only compared to steel well casing. My flue must have been laid by drunks because the tile liners were all mis-aligned and there were thick gobs of mortar hanging all over the place. It would have been a creosote-picnic if anybody had ever actually used it. I had an incredibly hard time getting the liner all the way down (I was doing it alone) and ended up using a pulling cone, ropes, long 1" steel black pipes shoved down the side - anything I could do to get it to budge around. At one point I ended up actually having to remove a brick near the bottom of the chimney and punch through the tile liner (but it doesn't serve a purpose anymore anyway) to get some sideways force on the liner to get it all the way down.
I do not want to repeat that - but I'm glad I did it in the first place. Because of the tight fit I didn't use an insulation blanket - I bought that pour-down stuff. That was pretty easy to put in although it took a lot of time. It was a 30' chimney.
The second flue I relined was an old fireplace so the flue was huge - I had to take out the damper plate and notch the cast-iron rim below the smoke shelf a bit, but nothing a Sawzall couldn't do in a few minutes. That one dropped straight down, easy-peasey. I did go with an insulation blanket on that one - the huge square flue would have needed a dozen bags of pour-down insulation anyway so that made sense. I don't like how fragile the stuff is though. I'm pretty sure I tore through a few spots on those mortar gobs while dropping it down, which is probably slightly lowering the efficiency. Still works great, though.
Both installs were cheap and should last a long time. I think I paid like $800 for the first one, including the pour-down insulation, nose cone puller, and a longer "Tee snout" to get through to my boiler in the basement. The second one was shorter and didn't require the snout so it was like $600, shipped, IIRC. The second was like $450. They have a "Lifetime Warranty", transferable to the new owner if you sell a house. Again, not pitching Rockford specifically (although I was very happy with them) but I TOTALLY recommend the liner option. It's easy, it's cheap, and it's worth it.
The insulation just adds some performance. You don't HAVE to have it, but it's cheap and while you're up there... An interior chimney may not need it at all, but mine was exterior and not in a great spot so it was definitely recommended. It not only increases the draft, it also reduces creosote buildup because it keeps the gases from cooling as quickly in the chimney. I have an ancient boiler on one of my flues - no secondaries, so plenty of creosote if I'm not careful or it's damped too much. I wanted all the safety I could get.
My insert on my second flue probably didn't need any at all - it's new, EPA-rated, and barely produces a cup or two of soot a year... but I didn't go through all that effort to reline and install a nice insert just to skimp out on a few hundred bucks of insulation at the last minute... Not when this thing is going to be in there for 50 years or more...
The pour-down stuff is basically vermiculite, like what you might add to a garden to improve drainage (a super light "filler") and portland cement. You don't turn it into liquid, either, like concrete. You "dampen it" just to give the portland cement enough moisture to do its thing. This is a pain to do by hand, BTW - it's light, but only compared to concrete. I used a drill with a mixing paddle. When you pour it down the chimney it's still "loose", like ground corn or oatmeal.
Once in there it takes a day or so to "set" but there's nothing more to do with it than that. And I can confirm what the manufacturer says - if you ever want to remove it, it's super easy to break up. You just whack it a little with a rod or chain and it loosens right up again. It's not meant to be structural, just filler. Then, believe it or not, you just VACUUM it out. It comes right out (I expect you can't re-use it after this). I know this because I had overfilled my chimney not knowing if it would settle or not (it doesn't), so I had to take a few inches off the top to put the chimney cap on. I can't imagine ever wanting to remove/replace the liner - it's meant to last decades (or longer) - but if I had to, I imagine getting the pour-down insulation out would be the easy part of the job.
IMO, pour-down was a lot nicer to deal with than the blanket I used on the second flue. If you have a helper mixing, it's way faster than dealing with the blanket, and the blanket was fiddly because I kept catching it on mortar chunks and ripping it. But it's also more expensive, especially if your flue is bigger. For my second flue it would have tripled the price because the flue is a huge 13x13 beastie. But for my 8x13 it was literally my only option because with the bends and kinks, there was no clearance for an insulation blanket in some spots, and it would have just shredded in the process of getting it down there.
If I had unlimited money I'd go with the pour-down every time. But unless my budget was super-tight, I'd personally always insulate the liner. Maybe I'm just one of those "do it right, do it once" guys but it's also one of those things - you may not NEED it, but putting it on is never WRONG so why not have the peace of mind that you don't even have to guess about it?
Enter your email address to join: