I upgraded to a 2 stage Ranco controller on my Hardy, right now it is set to keep the water between 145 and 160 by doing the following:
Damper opens if the temp gets below 155, closes at 160.
If the damper can't keep up the fan comes on a 145 and turns of at 155 and the damper stays open until 160.
Seems to save on wood by not running the fan unless you really need it. I have a data logger on the computer that records the temperature data and it makes a nice sine wave type curve. When I get home I can take a quick look at it and can see how hard the stove is working. If it gets really cold and I see that the stove is keeping the damper open most of the time I raise the cutoff to 170 to give me a little more heat.
And as Mtfallsmikey said, it helps to have an oversized water to air HX in the ductwork to use the lower temperature water.
Right now: 160/150...will move it up to 180/170 when it gets good and cold out...never run it higher than that.
Makes a good case for oversizing your HX's....size it to carry your heat loads at 140 deg. or so.
The Ranco is an aftermarket controller, see www.rancoetc.com for more info.
I set it up to allow the damper to open without having the fan come on unless needed.
I will see if I can upload a screen shot of my temperature graph for the past few hours.
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