Can anybody walk me through this process with out a dial gauge or setting cam (or is it possible)?
If you have a ohmmeter/multimeter you can adjust the points by using the timing marks on the flywheel and case. You'll have to remove the coil bolts and slip a sheet of paper under it to keep the coil from grounding on the case, then put an ohmmeter lead on the kill switch wire and another to ground. Adjust the points accordingly, will take a little trial and error but worked good for me. I removed my flywheel to ease point adjustment, then aligned it back onto the key without tightening it down to check my adjustments.
Edit: the saw I did this on did not have the adjustment windows. Point gap should be .012 - .016.
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