Chris-PA
Where the Wild Things Are
I thought it was obvious that colder climes would need more capacity, but that was not the discussion. Not all of us are having such a problem with build up of coals in these types of stoves. Perhaps it is just a poor design, and/or perhaps it is too small - i.e. you need more output from it than it can provide, so you are putting more wood in it more often.Are you serious??
Colder temps mean more wood, more often, to keep the stove temperature high enough to maintain the temperature of the space it is heating... if we had identical stoves, heating identical space, on average my stove would need to generate 21% more heat than yours at all times (because we're talking average). But in reality, during the colder parts of the day it could be as much as 40% more (maybe more depending on wind), especially as the cold snap lingers for days. And because our days warm-up slower, and cool down faster (because of the geography), I need the higher stove temperatures for a greater portion of the day.
More wood, more often, means more coal build-up at a faster rate... until there ain't any more space to add wood in the firebox, forcing the removal and tossing out of all that potential heat just to make room for more wood. During warmer periods those coals will provide enough heat to maintain heating space temperature IF you babysit the stove and keep stirring/raking the coals so air can get to them... but not when it's cold and remains that way for days. Not to mention the heat being wasted out the flue because the stove is running wide open (yeah I'm heating the whole house, but it's a small house and well under the square footage rating of the stove).
IF air came in under the coals burning on a grate (like every other wood-fired appliance I've ever had, seen or used) I could damp-down and those coals would remain screamin' hot for hours... I wouldn't need to stir coals every hour, or add more firewood every 2-3 hours when it's arctic cold... which just builds up the coal bed (which eventually gets wasted during real cold times).
The stove "functions" just as it is designed to do, it reduces emissions... the design just ain't worth a crap for serious heating. There ain't no free-lunch in this life; to gain something you must always give-up something. That's just the way it is, always has been, and always will be. This belief that combustion efficiency equals heating efficiency is pure propaganda. Like I've said before, my 4x4 V8 pickup will get 50 miles per gallon if I drive it 10 MPH!
Another way of looking at it - these things can give an extra 50% of output when the secondary combustion is cranking in comparison to a traditional stove of similar size. You are comparing the performance of a larger traditional stove that can put out that amount of heat to one that only does it when the secondary combustion is going, so naturally when the volatiles burn off the output will be reduced.
Basically your complaint is that once the secondary burn is reduced the output is insufficient. Get a bigger stove. Then you can have output and efficiency.