Customized Tables
I wish I had pictures, and I left the splitter at my dad's for the winter, 170 km away, so here's my story...
I wanted tables and didn't quite like any of the ones I had seen and I wanted to do a little customizing so I made my own also, one for each side of the beam. They are two different sizes, a smaller table on the operator side and a bigger one on the other side, which comes to about 1" inside of the plane of the outside edge of wheel, as I didn't want it to stick out for many reasons.
Well I should add that it was a team effort, I am a partner in a company that has a fabrication department.
I measured up the splitter and sketched some ideas, took about 20min. It is a Speeco, 22 ton model with the fabricated I-beam design, it already had two holes in the web part so I worked those into the design to hold / mount the tables to splitter.
Then I drew it in Acad which took about 40 min, including laying out most of the parts so they could be cut on our CNC router table.
Had the guy in the shop cut the parts from 1/8" aluminum, both the vertical webs and the table tops, program files and cutting took about 20min.
Then on to the fabrication dept. the guy their brake-formed the table tops, I incorporated 1" upwards flange on the outer sides and 1" downward flanges to help with rigidity and welding surfaces. He welded it up with his fabrication time about 45 min.
Since it was aluminum I left them mill finish.
It took me about 10min to mount both of them with two bolts holding both through the beam, the holes are at the top of my angles at the beam so I only needed two as downward pressure applies tension to bolts and compression to the bottom of flanges.
So all tolled there is a little over 2 hours in them both from conception to birth. Factor in discussions and such no more than 3 hours.
I didn't calculate the design load but I figured it was way stronger than needed, so we did a physical load test to them, one of my work partners is 6ft 4in and 335 lbs, so after a few minutes with him and nothing budged...test done.
I have put huge blocks on them and they work mint, everyone loves them, those loading, operating, stacking
and even those watching
opcorn:
Sorry for the verbal blah blah blah, I will try to get some pictures in the next few weeks when I get a chance so I can post them.