We talked about this a while back. It was a common thing for those of us regularly running the HDAF's to leave the felt pre-filter off. Honestly how much finer particulate are you going to catch in felt vs pleated AF. Also it's easy to pop the pleated AF off and tap it on a stump to shake off any build up. But that was also on a older design that didn't have the top cover as sealed up.
I understand what your saying with not having to adjust the carb. Did you check with a tach? Mine changed about 450-500rpm. Not noticeable enough by ear but the tach does catch the difference. I have been thinking about making a cylindrical fine mesh filter to allow more air in too. I've had 3-4 6401/6421's in now that have had a burnt up intake side due to the OEM felt filters not being changed. The glue had let go on some of the felt on one and allowed junk to get sucked into the carb. If you read the bailey's reviews I did mention there that the adhesive used on the earlier HD and non-HD filters was pretty substandard. I have found more than 1 problem with all Dolmar filters holding onto their filtering media. I usually correct that using industrial hot melt
Honestly there is only 1 (maybe 2) companies making the 84cc BBK cylinder kits. I have ordered a multitude of these kits from various sources and all have been almost identical. When I say "almost" I mean the differences could be explained by away by differences in production runs at the same factory. The 84cc BBK is one of a few that are actually reliable to be strap on kits without examining cast quality, port timing, and pistion quality. That being said... They are reliable but probably not always optimal. For the guys that do port work they can probably be massaged for a little more power. The only problem I have ever found on these BBK's what pitting in the piston casting that is 1/2 covered up by that black pre-coating or break-in coating.