Today I got to find out if my saw would run, and it did. The excitement was short lived though. First tried it with some gas down the carb and it fired off pretty quick. Next step was filling the fuel tank and seeing if it was going to leak and surprisingly it didn't. The tank was seriously hacked on and modified to clear the carb and intake. Choke plate was removed so a little gas down the carb was needed again and after a second or two it was running on it's own and pulling gas from the tank. This is one loud mo fo.
Now for the first of the problems and this one is minor compared to the second issue. First issue is after running a while it didn't want to restart after shutting it down and could only get one good pop each time turning it over. Inside of the carb throat looked very wet so after leaning the mixture screws didn't help any, it was time to take the carb apart and look for problems. Going to try lowering the inlet lever a little first. Got it on the bench, removed the plug which was very wet and while pulling the saw over slowly, i saw gas shooting from the brass tube in the carb throat. Would the metering lever too high cause this? It was set flush with the carb body.
Now comes the big problem. After i pulled the plug and turned it over to dry the cylinder out some, the engine would turn over hard in the same spot every time. I'm first thinking the crank is rubbing on the stuffer, but why would it if it didn't before. A lot of bad scenarios are going through my head right now so first thing to do is remove the oil tank and stuffer. With the stuffer removed and looking inside, i found no big chunks laying in the bottom and no rub marks on the stuffer. I feel a little better for now but I did find what was binding and it's the big end of the connecting rod. It will turn over a bunch of times and then the rod works it's way over to the flywheel side and binds up. Lay it on it's side flywheel down and it binds every time. Clutch side down, it doesn't bind. I thought another member had the same issue after rebuilding a 250 but i couldn't find that thread.
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Any and all help will be greatly appreciated.