Porting a Poulan 25da

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It's 14".

The only ones available locally are the Oregon's at Lowes and Walmart. The local places are lousy with homeowner Stihl stuff, but not much else.

Received your PM Nitch. Wally world does indeed have 14" and 16" sprocket noses that will fit your saw. If you change your mind and need me to send you a bar let me know. Got a couple extra 14" sprocket noses...
 
The rings made it!!! They are 38mm Caber rings with that are notched for a pin. I matched them in opposition to help the seal.

CEDC3BC2-A984-4BA8-852E-95C470C32581-2500-0000040A717BB969.jpg


I used the venerable Yamabond 4 for the base. After getting it all back together, I may need to make a very thin base gasket as it is right on the edge of free-porting the bottom of the exhaust.

BACBB936-68A1-4CA1-B43B-BC536B459B4D-2500-0000040A6A16A2C8.jpg


I had to elongate the mounting holes in the coil. The coil is mounted to the cylinder, so dropping the base took all of the adjustment out of the coil.

207AD4F9-77BC-4234-9F3C-9D6E2C2EC183-2500-0000040A5C10D9CD.jpg


Here is the saw all buttoned up after using the Granberg to file back about $10 worth of Stihl semi-chisel chain that came with the saw and the hard-nose bar.

B8A78AB1-21B2-4EEC-8BFB-D937ED151DAA-2500-0000040A5100BADA.jpg



Cold compression is 190 psi at 3,600ft. elevation.

0968BDAD-31BB-4D05-834B-973316D22E78-2500-0000040D2752F353.jpg


I'm heading out to the woodlot in the AM to tune it in and grab some video. We'll see how the 200T takes it.

It won't be the bully anymore........
 
Cold compression is 190 psi at 3,600ft. elevation.

0968BDAD-31BB-4D05-834B-973316D22E78-2500-0000040D2752F353.jpg


I'm heading out to the woodlot in the AM to tune it in and grab some video. We'll see how the 200T takes it.

Geeze-O-Flip!

That would be like 250 at sea level. :laugh:

I'm anxious to see the little green meanie run...
 
Locating Pins?

The rings made it!!! They are 38mm Caber rings with that are notched for a pin. I matched them in opposition to help the seal.

CEDC3BC2-A984-4BA8-852E-95C470C32581-2500-0000040A717BB969.jpg

Great job! Are there no ring locating pins at all? Too late now, but I remember that carl had suggested that the pin shaped gaps should face up in an older S25DA thread (atttached). I'll bet that's why they used two wide bridges in the exhaust port, just like the old Lawn Boy D series mower pistons.

http://www.arboristsite.com/chainsaw/186347.htm
 
Here's quick video for you guys to watch while you wait.......

[video=youtube;Bc1Zc4qsTQk]http://www.youtube.com/watch?v=Bc1Zc4qsTQk[/video]
 
Ported Poulan S25da and Stihl 200t w/ muffler screen removed. Bars buried in Elm.
http://i285.photobucket.com/albums/ll42/NPKenny/s25DAvs200tElm2.mp4

Same saws in some incredibly hard wood of unknown species. I thought it was Cedar Bark Elm until the chain hit it.
http://i285.photobucket.com/albums/ll42/NPKenny/s25davs200tHardwood1.mp4

Wood for ID...
B8C985B4-D3C0-4D01-8B23-F8D6FBCF20DE-105-000000089418BF9E.jpg


99C84EF3-E0B7-4CC3-8A34-4439C18F0921-105-000000089B793F0D.jpg


Same saws in some seasoned elm species. Probably Siberian Elm, but pretty darned hard in this state.
http://i285.photobucket.com/albums/ll42/NPKenny/25sdavs200tOldElm1.mp4


Both chains are Stihl semi-chisel with the rakers a bit low for the wood I found at the yard. Both are wearing 14" bars, with the Poulan being a few links longer. The Poulan has a hard nose bar and a poorer chain, overall. This saw deserves a little better set-up and I'll get that taken care of.

For reference, this is at 3,600 ft elevation which really does make a difference.

My little Poulan probably needs some reed work. Tons of spitback through the carb. Piston might be too worn as well. The compression tore up my hands starting it. The 200t pulls over like a toy in comparison.

I'm pretty happy with this guy. Fun little project.
 
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Ported Poulan S25da and Stihl 200t w/ muffler screen removed. Bars buried in Elm.
s25DAvs200tElm2.mp4


Same saws in some incredibly hard wood of unknown species. I thought it was Cedar Bark Elm until the chain hit it.
s25davs200tHardwood1.mp4


Wood for ID...
B8C985B4-D3C0-4D01-8B23-F8D6FBCF20DE-105-000000089418BF9E.jpg


99C84EF3-E0B7-4CC3-8A34-4439C18F0921-105-000000089B793F0D.jpg


Same saws in some seasoned elm species. Probably Siberian Elm, but pretty darned hard in this state.
25sdavs200tOldElm1.mp4



Both chains are Stihl semi-chisel with the rakers a bit low for the wood I found at the yard. Both are wearing 14" bars, with the Poulan being a few links longer. The Poulan has a hard nose bar and a poorer chain, overall. This saw deserves a little better set-up and I'll get that taken care of.

For reference, this is at 3,600 ft elevation which really does make a difference.

My little Poulan probably needs some reed work. Tons of spitback through the carb. Piston might be too worn as well. The compression tore up my hands starting it. The 200t pulls over like a toy in comparison.

I'm pretty happy with this guy. Fun little project.
Video???????
 
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