I checked whatever I was able to get to, mainly this:
http://www.tillotson.ie/docs/HSPartsList.pdf . Still waiting for response from Tilly.
The main difference between involved carbs (HS-163A for 162 or 266; HS-224 or HS-234A for 268; HS-260 for 268 or 272) is that:
HS-163A Venturi dia. 15,9 mm, hi-speed needle 43A-71
HS-224A Venturi dia. 17,5 mm, hi-speed needle 43A-71
HS-234A Venturi dia. 17,5 mm, hi-speed needle 43A-152
HS-260 Venturi dia. 17,5 mm, hi-speed needle 43A-152
Low speed needle 43A-70 in all above, metering and pumping equipment being the same. I had no luck trying to find jet diameters of abovementioned carburetors, which if differs, make considerable difference. Anyone knows for sure?
So, some math:
Husqvarna 162 (61,5 ccm) no load 12500 rpm, under load 9300 rpm
Husqvarna 268 (67 ccm) no load 12500 rpm, under load 9000 rpm
Husqvarna 272 (72 ccm) no load 13500 rpm, under load 9300 rpm
No load, carburetor native to the saw:
162 needs 768,7 litres of air per minute, producing 1,07 meter/second velocity in the venturi
268 needs 837,5 litres of air per minute, producing 0,96 meter/second velocity in the venturi
272 needs 972 litres of air per minute, producing 1,12 meter/second velocity in the venturi
Under load, native carburetor:
162 needs 572 litres of air per minute, producing 0,80 meter/second velocity in the venturi
268 needs 603 litres of air per minute, producing 0,69 meter/second velocity in the venturi
272 needs 669 litres of air per minute, producing 0,77 meter/second velocity in the venturi
With HS-163 carburetor, these jugs will produce
No load
268 1,26 m/s, which is 117% of the velocity in the venturi compared to 162 cylinder with no load
272 1,35 m/s, which is 126% of the velocity in the venturi compared to 162 cylinder with no load
Under load
268 0,87 m/s, which is 109% of the velocity in the venturi compared to 162 cylinder under load
272 0,93 m/s, which is 117% of the velocity in the venturi compared to 162 cylinder under load
Since HS-163 was mounted on first Husky´s 266 (66,7 ccm), it will sure go OK with a 268 jug. I know that for the 266, carbs were changed in favor of carbs with 17,5 mm venturi, but no matter now.
Higher speed in the venturi makes the saw more sensitive to actual tune, depending on temperature of the air, of the saw, humidity, etc. Lower speed-lower sensitivity, thus lower need for caring about the saw during the work, thus better productivity and less probability to seize it.
From what I know and understand about carburetors and aerodynamics, no big deal about 268 jug and HS-163, since the increase compared to Husky 162 is not too great and is proven in 266.
The numbers for 272 cylinder are quite well on the high side. I think that 26% increase in speed in venturi would make the saw damn iffy to tune, not talking about changes during heating the saw up in longer cuts. Probably even the jets would have problems with contributing, not taking into account possible problems of turbulences around throttle and choke flap with such speedier flow compared to "native" speeds. So I would say that 272 jug on HS 163 carb is a no-go option. (Albeit it seems to be no problem with HS-224 or HS-234 carburetor).
Changing the needles may be good, but probably not necessary-the tune will be just something else on the H needle than 1 to 1 1/4 counterclokwise and the saw will need a little more care.
Coments and sugestions?