There are two main sources of emissions on chainsaws, which are primarily unburned fuel going out the exhaust. The first is scavenging losses due to the exhaust port being open while the fresh charge is entering the cylinder, and the second is the poor fuel control of conventional all position carbs. A cat does absolutely nothing to address the cause of these emissions, rather it just burns up some of the wasted fuel in the muffler, turning it into heat not mechanical energy. It's a poor band aid at best, and it also is restrictive and gets very hot (especially if you enrich the mixture).
Of course you are right that often conventional 2 stroke technology is less fuel efficient compared to strato design(companies speak of 20% less, realistically I assume 15%). Although that of course is not always true. F.e. there is a tests that has shown the dolmar 421 (conventional 2 stroke) to require LESS fuel than the Husqvarna 445 (modern strato design engine) and only slightly more than a Stihl 251.
Why is this the case? I donot know, but the test (done btw. by a review magazine in the Stihl labarotories) does seem valid, as many have reported similar experiences. So I see engineering in conventional 2 stroke technology still not as obsolet. And it only reflects how sloppy some companies work although they have "advanced" technology.
I do not believe there are any Stihl or Husqvarna (or Poulan) saws that still have cats. Instead they use strato and often feedback carbs on the high volume models, and often they can get away without either on the bigger, lower volume units.
Don't know how it is in the US, but here all companies have a certain amount of "environment points" that they can use on the saws they sell. They produce environmentally friendly models so that other models can still be produced convetinally.
Why do they do it? I cannot say, but only assume, although they posses the patent rights, it simply is not worth it for them! And what is really funny about it is that it is typically on those models(large cc saws) where strato would REALLY benefit the environment and lead to substancial fuel savings!!!
Further low volume producers (the reason the chinese copies come with a million different names for the same saw) are still excluded from the environment checks.
Manufacturers that cannot or will not pay to develop or license the technologies that actually reduce wasted fuel are left with trying to reduce scavenging losses through modified conventional porting, setting the carbs as lean as they can, and stuffing a cat on the exhaust to burn up what still comes out.
I see it a little different. The cat fullfill's for me a slightly different role. It not only burns "unburnt" hydrocarbons but also carbon monoxides and nitrogen oxides. How far I can not say. But in this area the glorified strato design still pumps out the carbon monoxides and nitrogen oxides without any effect on them at all while the decated conventional engine would only be pumping out more unburnt fuel. How much that really is I cannot say. I will add although that the main reason for headaches in the two stroke engine area is certainly carbon monoxide.
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