I asked yesterday to have our representative in government affairs to provide us with definitive data on the question: Is there such a thing as an EPA furnace?
I hope it finally put to rest this issue.
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At the moment, there is no specific EPA test standard for measuring the emissions of solid-fuel burning central systems. It is possible to use the EPA wood stove test method. This method takes the average emissions of the unit over 4 burn categories (low, medium low, medium high, and high burn). So a furnace tested to the EPA standard with good results will generally burn much cleaner than a conventional furnace (or an uncertified one). There will be almost no visible smoke. It will normally provide a longer burn time since the EPA test method for wood stoves requires that the unit burns less than 1kg (2.2lbs) of wood per hour on its low setting.
The reason why we do not see more EPA-certified furnaces out there is due to the cost of engineering and testing those products (especially large ones). Since wood furnaces have never been regulated, most manufacturers in the industry are relatively small. The industry is still quite fragmented. In general, they do not have the engineering and/or financial resources to complete the full range of testing.
As for the excuse of not testing emissions due to the absence of a standard for large fireboxes, this is simply due to a lack of knowledge of what other test methods exist out there. It is true that the minimum burn rate requirement for EPA-certified furnaces limits the size of what can be tested. However, for larger units, a manufacturer can test to the CSAB415.1-10 Standard. The low output that must be achieved is set as a percentage of the high output. This therefore solves the problem of large fireboxes. We are starting to see a few large CSAB415.1-10 furnaces out there, like the Max Caddy from PSG.
Now, regarding efficiency, it is true that the EPA Standard is not an efficiency standard. It is an emissions standard. However, there again, there exists a recognized North American test method for measuring efficiency of solid-fuel burning central systems (i.e. boilers and furnaces). This method is contained in the CSAB415.1-10 Standard. As its number suggest, the CSAB415.1-10 Standard was revised in 2010. Some of the more advanced products out there were tested for efficiency under that standard. The Caddy line of EPA-furnaces from PSG is one of them.
Normally, the results are pretty impressive compared to conventional furnaces. This is due to their design. In order to burn cleaner, most EPA-certified furnaces have baffles that retain heat longer inside the unit and “force” gases through a longer path before they are released into the chimney. This is normally coupled with a sophisticated heat exchanger. The higher efficiency results we see out there for EPA-Certified furnaces is consistent with the validation testing that occurred during the CSAB415.1-10 standard review (I was personally a member of that technical committee). Intertek was mandated to conduct testing on a conventional furnace and a so-called “high-tech” furnace. The final report came in March 2009. Out of 14 test runs on the conventional furnace, the best emissions results were 38g/h with a stack loss efficiency of 67% (as a side note, the unit produced up to 122g/h). For the high-tech furnace (out of 17 runs), the best emissions results were 4.9g/h with a stack loss efficiency of 76%. Overall, the high-tech furnace was on average 85% cleaner than the conventional furnace and the efficiency was on average 10% higher.
On a last note, I would mention that EPA is currently reviewing its regulation and they will be regulating central systems. Chances are that EPA will use the test methodology contained in the CSAB415.1-10 Standard (for both emissions and efficiency). So for those people out there who still believe that EPA-certified furnaces are just a “scam”, I say: become a member of HPBA, get involved in your industry by participating in standard-setting committees, and educate yourself. Not only will you come out of this experience more knowledgeable, but if you work for a central system manufacturer, this will probably allow you to stay in business (and save your job!).
I hope it finally put to rest this issue.
===
At the moment, there is no specific EPA test standard for measuring the emissions of solid-fuel burning central systems. It is possible to use the EPA wood stove test method. This method takes the average emissions of the unit over 4 burn categories (low, medium low, medium high, and high burn). So a furnace tested to the EPA standard with good results will generally burn much cleaner than a conventional furnace (or an uncertified one). There will be almost no visible smoke. It will normally provide a longer burn time since the EPA test method for wood stoves requires that the unit burns less than 1kg (2.2lbs) of wood per hour on its low setting.
The reason why we do not see more EPA-certified furnaces out there is due to the cost of engineering and testing those products (especially large ones). Since wood furnaces have never been regulated, most manufacturers in the industry are relatively small. The industry is still quite fragmented. In general, they do not have the engineering and/or financial resources to complete the full range of testing.
As for the excuse of not testing emissions due to the absence of a standard for large fireboxes, this is simply due to a lack of knowledge of what other test methods exist out there. It is true that the minimum burn rate requirement for EPA-certified furnaces limits the size of what can be tested. However, for larger units, a manufacturer can test to the CSAB415.1-10 Standard. The low output that must be achieved is set as a percentage of the high output. This therefore solves the problem of large fireboxes. We are starting to see a few large CSAB415.1-10 furnaces out there, like the Max Caddy from PSG.
Now, regarding efficiency, it is true that the EPA Standard is not an efficiency standard. It is an emissions standard. However, there again, there exists a recognized North American test method for measuring efficiency of solid-fuel burning central systems (i.e. boilers and furnaces). This method is contained in the CSAB415.1-10 Standard. As its number suggest, the CSAB415.1-10 Standard was revised in 2010. Some of the more advanced products out there were tested for efficiency under that standard. The Caddy line of EPA-furnaces from PSG is one of them.
Normally, the results are pretty impressive compared to conventional furnaces. This is due to their design. In order to burn cleaner, most EPA-certified furnaces have baffles that retain heat longer inside the unit and “force” gases through a longer path before they are released into the chimney. This is normally coupled with a sophisticated heat exchanger. The higher efficiency results we see out there for EPA-Certified furnaces is consistent with the validation testing that occurred during the CSAB415.1-10 standard review (I was personally a member of that technical committee). Intertek was mandated to conduct testing on a conventional furnace and a so-called “high-tech” furnace. The final report came in March 2009. Out of 14 test runs on the conventional furnace, the best emissions results were 38g/h with a stack loss efficiency of 67% (as a side note, the unit produced up to 122g/h). For the high-tech furnace (out of 17 runs), the best emissions results were 4.9g/h with a stack loss efficiency of 76%. Overall, the high-tech furnace was on average 85% cleaner than the conventional furnace and the efficiency was on average 10% higher.
On a last note, I would mention that EPA is currently reviewing its regulation and they will be regulating central systems. Chances are that EPA will use the test methodology contained in the CSAB415.1-10 Standard (for both emissions and efficiency). So for those people out there who still believe that EPA-certified furnaces are just a “scam”, I say: become a member of HPBA, get involved in your industry by participating in standard-setting committees, and educate yourself. Not only will you come out of this experience more knowledgeable, but if you work for a central system manufacturer, this will probably allow you to stay in business (and save your job!).
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